Archive for the ‘Tech Tips’ Category

Flat vs. Tilted Arrays

Wednesday, December 16th, 2009

flat array                      tilted array

One of the most unfortunate mistakes made in PV system design is the flat mounted array.  You should ALWAYS mount modules in a tilted configuration. Lets explore the benefits of the tilted array…

1) More power production results from better sun angle - Modules tilted up toward the southern horizon in the northern hemisphere (or towards the north in the southern hemisphere) will produce considerably more power than modules that are flat.

2) Sheeting of rain water promotes module cleaning - Tilting your array promotes sheeting of rain to clean the modules.  Flat modules are a wonderful catch basin and turn into a a shallow puddle every time it rains.  An even bigger problem can result  (more…)

Microinverters and shade mitigation controls are hot!

Friday, November 13th, 2009

The recent Solar Power International trade show confirmed that shade mitigation products like micro-inverters and dc-dc power optimizers are the hottest new products in solar.enphase

Enphase micro-inverters provide a convenient solution for dc-ac conversion, shade mitigation, and module level power production monitoring.  Micro-inverters convert DC to AC power at each and every module in the array.  This eliminates the difficult process of string sizing and reduces the problems related to more dangerous high voltage dc strings.

tigoThe Tigo Energy Maximizer dc-dc power optimizer offers shade mitigation, module level mpp tracking, module level production monitoring and they work with any string inverter (SMA, KACO, Fronius, PV Powered, Xantrex etc..).  An additional important benefit of dc-dc power optimizers is they cut the string voltage down to module level voltage if the AC power is lost.  This means that when your main breaker is off, the high voltage strings drop to module level voltage making pv system servicing easier and safer. (more…)

Firefighter safety with PV systems

Tuesday, June 16th, 2009

The discussion of PV systems and fire safety has been quite lively over the past 6 months for many in the renewable energy field. Misinformation is running rampant in firefighter circles, but Dan Fink is helping to clear the confusion with his presentation on Renewable Energy Systems and Firefighter Safety.

The devastating effects of shade

Friday, May 22nd, 2009

Even small amounts of shade can cause MAJOR power interruption in a solar array.

If you shade only one cell in a module you will likely see a 33% power reduction from that module. If you shade a row of cells in one module, you will see a devastating 90% power reduction. The even bigger problem is that every module in the series string will see the same power reduction.  So when that chimney casts a shadow over one row of cells on the last module in a string of 13, you lose 90% of the power to ALL 13 modules

Most experienced site assessors use the Solmetric Suneye or Solar Pathfinder to determine shading problems before determining how large an array can be mounted in the desired location.

Micro-Inverters (like Enphase) and the National Semiconductor SolarMagic control can help minimize the power loss due to shading, but solar pros agree that every effort should be made to ensure ALL modules are shade free between the hours of 9AM and 3PM.

ps. even shadows from power lines and bird poop (especially pigeons!) can cause a noticeable power reduction.

How to properly ground a PV array

Tuesday, May 19th, 2009

Brian Teitelbaum (AEE Solar Tech Rep) has authored the following guide to one of the most debated topics in the industry.  I am sure you will find this explanation of module grounding helpful.

 Tech note from Brian Teitelbaum:

lay-in-lugLay-In lugs are sold in ten packs (part number 051-03414), with the special “thread-forming” screw. That #10-32 “thread-forming screw” that comes with the lugs in the ten-packs, is a very special screw, and is very hard to find out there in the world. We had to contract with a screw manufacturer to get them. They are different than a “thread-cutting” screw, or a “self-tapping” screw. Both of those type of screws actually cut out some of the metal from the module frame as they “cut” the threads. This creates a microscopically loose thread connection that can allow oxygen in and create corrosion over time. They are not usable for a permanent ground connection. The “thread-forming” screw actually “folds” the metal, and “forms” a thread in such a way that there is an oxygen-free junction between the frame metal and the screw. This produces a better electrical “bond” and a proper ground connection that will last over time.

This is what the module manufacturers have in the past specified, which is why we have sold tens of thousands of them over the years… (more…)